Modular cleanrooms are becoming increasingly popular in a wide range of industries. Quick to install and easy to maintain, this type of cleanroom can be suitable for many applications, ranging from medical and pharmaceutical work to manufacturing. If you're not sure whether a modular cleanroom design is right for your organization, why not take the time to learn about the benefits of this type of environment? The following could convince you to try out this type of cleanroom in your own company.
For many organizations, the key benefit of a modular cleanroom is the speed and ease of installation. Constructed from a sturdy frame and pre-fabricated panels, modular clean rooms take days or hours to set up, rather than the months that could be needed for a traditional structure. That means your team can begin using the new facility as soon as possible, reducing delays to their important work. Additionally, because so much of the construction takes place off-site, the amount of disruption occurring in your workplace is minimized.
Low Running Costs
Modular cleanrooms have a very efficient design that can make them very cheap to run. Cleanrooms constructed in this way can often require less outdoor air for their temperature and humidity control, therefore reducing the energy cost of keeping the clean room environment stable.
As well as being highly efficient to operate, modular cleanrooms can also provide an opportunity to use green construction techniques in your organization. This is important if you are trying to develop a reputation as a brand that cares for the environment and society as a whole. Modular cleanrooms can use recycled materials in their construction, which helps to protect the earth's natural resources and cut down on the amount of waste going to landfill.
Easy to Maintain
Modular cleanrooms have a big advantage over brick and mortar cleanroom structures: they make maintenance easy. You can address damage to the walls of the cleanroom by replacing a single panel, rather than having to consider the whole structure. Many modular cleanroom models also come with the option of a walkable ceiling, which allows workers to access the cleanroom from above. Walkable ceilings are durable and don't absorb moisture, which makes them a great choice in humid environments.
When it comes to many applications in science, medicine, and manufacturing, modular cleanrooms can fulfill your team's needs just as well as a traditional structure. Modular cleanrooms can be fitted with HEPA filters, which efficiently remove tiny particles from the air to keep your work free from contamination. The highly flexible nature of a modular cleanroom design means that you can choose to customize yours with additional cleanroom accessories to keep the environment even more tightly controlled. Whether you need to comply with ISO, FDA, or EU standards, it's likely that there is a modular cleanroom design that is suitable for your needs.
Learn More About Modular Cleanrooms
Take the opportunity to learn more about the benefits of modular cleanrooms to discover whether they could be right for your organization. With great flexibility in their design, it's likely that you'll be able to find a modular cleanroom that suits your individual needs. That means you can reap the benefits of rapid installation, easier maintenance, and a highly efficient design.
What is Sandwich Panel?
Sandwich panel is a system that protects the buildings from external factors and provides the utmost convenient and economical solution for them to have a powerful stand. As modern, light and durable construction elements, sandwich panels are used to clad roofs and external walls of the buildings as well as achieving insulated internal walls and cold storages.
Sandwich panels, protecting you against the external factors on all sides of your building, are produced by filling in a thick and low density insulation material between two thin and high density metal surfaces. These ready-assembled building elements, which have a high load carrying capacity despite their own low weight, are produced on continuous lines.
Different insulation materials should be chosen according to the needs of the buildings. Sandwich panel production is made in all insulation types including PUR, PIR, Mineral Wool and EPS. You can decide which type of sandwich panel is suitable for your building/project by taking into consideration the thermal, humidity, sound insulation and fire resistance needs of thereof.
Sandwich panels are generally used in industrial facilities, commercial buildings, cold storages, residential buildings, power plants as well as buildings for agricultural and husbandry.
Sandwich Panel Advantages
Fast and Easy Installation
Contrary to the traditional systems, continuous line manufactured sandwich panels are in fully compatible and ready to assemble pieces that are prepared in the required dimensions, insulation types and colors based on the structure of your facility, with engineering and quality control processes conducted beforehand at the factory.
Installation of the sandwich panels is very easy with the few joints on wide surfaces. By means of advanced transport opportunities and mechanical lifting equipment, the duration of carrying and cladding is remarkably shortened. Therefore, your project is delivered in a short span of period, allowing you to save time.
Perfect Thermal Insulation
Thermal insulation means reducing the energy spent in winter for warming and in summer for cooling; and taking measures to prevent heat transmission with the objective to live in comfortable environments. Sandwich panel is a building material, which is very suitable for thermal insulation.
Sandwich panel provides high thermal insulation by means of PUR, PIR, EPS and Mineral Wool insulation materials. Thermal insulation with sandwich panels prevents problems such as mold and humidity resulting from heat movements and condensation, and ensures your building to be robust and long-lasting. Thickness of the insulation material in the sandwich panel varies according to the load bearing capacity, regional conditions, the usage purpose of the building, and the thermal insulation value.
In many types of buildings, you can save up on both building and installation time by selecting the appropriate sandwich panel. Thanks to its feature of easy mounting, you can conduct expansion and renovation works without interrupting everyday activities in the building. Moreover, the panels are both economic and practical as they can be disassembled and reused.
The lightness of sandwich panels allows you to gain advantage with regards to transport and main building costs. Also, their maintenance costs are low thanks to their durable structure.
In brief, sandwich panel is both a fast and aesthetic solution and budget-friendly for its longevity.
Aesthetic Appearance of Your Buildings
The outlook of your building is just like the mirror of your dreams. That is why we add new ideas to our sandwich panels every day for the aesthetic of your buildings. You can enliven the outer walls of your building and obtain an aesthetic appearance with the sandwich panels designed in different colors and in a structure that enables them to be positioned horizontally, vertically or angular. Thanks to their feature to be used in the internal sections as well, you can create different designs with the sandwich panels.
High Fire Resistance
If you choose a sandwich panel fit for your building in terms of fire insulation, you will be able to slow down the spreading of fire within the building and its surroundings, and to ensure the safety of life and property in the building.
While choosing sandwich panels for fire insulation, you should take into consideration the factors such as fire resistance and its duration, as well as the size and height of your building, and prefer sandwich panels with Mineral Wool or FM-approved PIR-cores.
Air and Water Tightness
Thanks to their perfect joint detail, Teknopanel sandwich panels prevent air and water leakage. While they ensure the continuity of thermal insulation, heat is not lost at any point of your building. Therefore, you take the heating and cooling in your building under control and ensure energy efficiency.
With a watertight structure, sandwich panels ensure active hydro-insulation against natural conditions such as snow and rain, and prevent humidity and mold. As they hinder corrosion on the load-bearing structures, they provide a healthy and comfortable environment in your building. Your building becomes stronger and more durable.
Sound insulation is a must in order to minimize the harmful effects of noise on humans, to leave out the unwanted sounds, and to reduce the sound spreading around from noisy areas.
With their mineral wool insulation core and perforated sheet metal surface that lead to sound insulation features, acoustic sandwich panels used on the roof and walls increase productivity by creating healthy and comfortable spaces free from noise and prevent workplace accidents.
10 Benefits of Rock wool Panel
Fire and Moisture Resistance, Easy To Install
When you’re ready to insulate, choosing the right insulation can make a big difference in the installation time and effort, and the comfort of your home or commercial building for many years to come. Rock wool panel has a number of distinct advantages that make it the go-to choice for many professionals.
Advantages of Rockwool
Made from stone (basalt rock) and recycled steel slag.These readily available and sustainable materials make Rockwool more durable, less irritating, and less dusty than fiberglass batt.
Higher R-values than fiberglass insulation.
For the same thickness, Rockwool provides a higher R-value, or for a given target R-value, you can use a less thick Rockwool batt choice, making installation more convenient (e.g. Rockwool 3.5” thick = R15 and 5.5” thick = R23 vs. Fiberglass: 3.5” thick = R11 and 5.5” thick = R19.)
Rockwool actually repels water, and won’t absorb moisture like its competitors. This keeps your insulation spaces dryer, and prevents degradation of the adjoining construction material.
Completely resistant to rot, mildew, mold, and bacterial growth.
Over the long term, Rockwool keeps performing without compromising the health and integrity of your home or commercial building.
Rockwool gives you peace of mind with a fire resistant design that makes safety a high priority in your living space.
Rockwool’s steel content keeps rodents out of your insulated space.
Does not itch.
Anyone who has worked with fiberglass knows the continuing pain of this itchy material. Rockwool solves that problem upfront.
Make your installation easier and faster. Simply cut Rockwool slightly larger than the space, then easily wedge in for a tight, convenient fit.
Easy to cut precisely with a serrated blade.
A bread-knife blade is all you need to quickly and precisely cut pieces to fit, as well as cut out spaces for electrical boxes and other wall features.
Denser than traditional fiberglass insulation.
Rockwool effectively reduces airflow and essentially, sound transmissions. Its higher air flow resistivity means better sound attenuation for a quieter environment.
Characteristics of polyurethane sandwich panels
One of the most important features of PU sandwich panels is their excellent insulation. The core of the plates gives it low thermal conductivity, that is, better insulation. For this reason, it is often used in the renovation of buildings, both on roofs and facades, and in the construction of industrial buildings.
Sandwich panels are manufactured and installed very quickly. For assembly, they are screwed to the structure and, depending on the finish, it can be with visible or concealed screws. This makes the construction time one of the shortest compared to other systems.
One of the most important advantages of sandwich panels as a construction element is the variety of shapes and finishes available on the market. There are all types of panels depending on the building for which it is designed. The finishes vary between rustic and modern, and we can find imitation wood or imitation tile panels among others.
EPS Sandwich Panel: Features, Advantages
EPS sandwich panels are structured insulated panels used as construction materials. Basically, they are three layered sandwich panels; a low density insulating core (cement) is sandwiched between relatively two hardened skin layers of structured board on each side of the core. Front board can be either fiber cement board or calcium silicate board (thickness of front board mainly 5mm, or 4 and 6mm). These structural combinations are best fit for environments where low weight and high structural rigidity is desirable.
They are manufactured by amalgamating styrene with isobutylene under high pressure. Tiny beads of polystyrene are fused within the dense core using steam heating process and pressure treatments. Upon heating, these beads are expanded as much as up to 40 times. Once the fusion takes place, the blocks are then segmented and shaped to deliver a variety of EPS products into the market.
• They offer higher energy savings because they have low thermal conductivity.
• All structural resources of EPS sandwich panels are weatherproof & maintenance free.
• The designs are pre-engineered to precision and offers simplified construction.
• The construction is frameless, lightweight and offers ease of design.
• With EPS sandwich panels; you get controlled quality and long lasting value.
• These panels are shock absorbent, durable and versatile.
• Capable of building prefab house and some other small houses quickly and economically.
• EPS Sandwich Panel can give you higher R-values.
• The ratio of strength to weight is relatively high
• Traditional construction material and studs do not offer the insulation EPS Sandwich Panels offer.
• These panels offer energy saving between 12 to 14 percent.
• SIP built units using EPS Sandwich Panels are air-tight (soundproof), extremely strong, energy efficient and cost effective.
• Thermal insulation is highly effective and everlasting
• The product gives maximum stability to structures.
• You can now work with more flat surfaces.
• In certain circumstances, no curvature or fasteners are required.
• They can be used in walls, ceilings, floors and roofs alike.
• Fast installation, you can choose to build it with desired frame.